Mechatronics and Embedded Systems Jobs in Madurai

Key Responsibilities

• Design and develop mechanical components, assemblies, and mechanisms using professional CAD software.
• Create detailed 3D models, 2D engineering drawings and assembly documentation.
• Perform basic engineering calculations and select suitable materials and mechanical components.
• Develop prototypes using 3D printing and other manufacturing processes.
• Assemble, test and troubleshoot mechanical systems and implement design improvements.
• Work with motors, actuators, gearboxes, bearings and motion transmission components.
• Apply Design for Manufacturing (DFM) and Design for Assembly (DFA) principles.
• Coordinate with electronics and controls teams for mechanical and electromechanical integration.
  

• Bachelor's degree in Mechanical Engineering or a related discipline.
• Proficiency in SolidWorks, CATIA, Creo, or equivalent CAD software.
• Good understanding of mechanical design, engineering fundamentals, materials, manufacturing processes, tolerances, and GD&T.
• Knowledge of mechanical components, including bearings, shafts, gears, actuators, gearboxes and motion transmission systems.
• Hands-on experience with 3D printing, including printer setup, bed levelling, calibration, slicer settings, material selection and troubleshooting.
• Ability to design functional prototypes, perform mechanical assembly and validate designs through testing and iterative improvements.
• Understanding of manufacturing processes such as CNC machining, sheet-metal fabrication and additive manufacturing.
• Strong problem-solving skills and the ability to take mechanical designs from concept to working prototypes.
  

• Experience in robotics, industrial automation, or mechanical product development.
• Familiarity with electromechanical systems and actuator integration.
• Experience with rapid prototyping and hands-on hardware development.
  

Role & Responsibilities

• Design and develop mechanical components, assemblies, and systems.
• Prepare 2D drawings, 3D models, and engineering documentation.
• Perform design calculations, material selection, and design improvements.
• Create BOMs and support manufacturing, assembly, and testing activities.
• Coordinate with production and engineering teams for project execution.

Experience & Qualification

• Diploma/BE/B.Tech in Mechanical Engineering.
• 1–54years of experience in Mechanical Design or Product Development.
• Knowledge of SolidWorks, Creo, CATIA, AutoCAD, GD&T, and manufacturing processes.

• Responsible for Design and Development of Low Cost EVSE Hardware and Smart Meters for Smart Mobility,AMISP and NetZero Platform.
• Responsible for designing the active and passive components of EVSE and Smart Meters to make state of art low cost product.
• Liasion with semiconductors OEMs and Design House to finalise optimal design and ensure product prototype is build-up for platform POC
• Evaluate passive products such display,sensors,processors and protocols to make a robust and low cost IOT product
• System Integrator
• OEMs and Manufactures
• Stakeholders
• Procurement & Contracts Legal
• Projects & Engineering
• Engineering Graduate with Strong and Hands Hardware Assembly Experience
• Well-versed with Hardware Firmware,Integration Protocols
• Experience on IOT to design PCB and Hardware Integration Protocols

Roles and Responsibilities

Overall responsibility of managing customer inspections, TPI, expeditors, project planning and co-ordination, documentation, getting dispatch clearance, maintaining quality standards and procedures in the firm, managing audits by independent agencies and customers, maintaining WPS PQR, all calibrations and testing, preparing QAP, procedures and other quality related documentation and getting them approved by the customer. Experience with EIL projects highly recommended.

Desired Candidate Profile

At least 1-6 years experience in managing QA / QC activities in pressure vessel industry. Very high self motivation and good leadership skills. Ability to manage and guide the team, manage customers, inspectors. Co-ordinate with customers for communicating delivery schedules, co-ordinate with suppliers for quality and timely material delivery. Experience in working with customers like NPCIL, EIL, HPCL, BPCL, IOCL, BHEL, NTPC, BV, TUV, etc. Established relationships with various third party inspectors. Strong knowledge of ASME codes and standards with can do attitude

DESIRED PROFILE - BODY MAINTENANCE :

Allen Bradley PLC, Robot Operations, Drop Lifter, Induction Motor & Servo Motor, Hydraulics & Pneumatic

DESIRED PROFILE-ASSEMBLY MAINTENANCE

Mitsubishi PLC, Siemens Drive, AB Servo System, Conveyor, Vision System, Hydraulics & Pneumatic.

DESIRED PROFILE - PAINT MAINTENANCE :

Siemens PLC, Drive, Robotics, Drop lifter, Servo System, Linear System, Conveyor, PT/ED Process, Oven, Hoist System. ASU, Hydraulics, Pneumatic & Pumps

DESIRED PROFILE - PRESS MAINTENANCE :

5000 Ton Modular & Stamping Press, 400 Ton Blanking, Gudel TwinCat PLC, Block Diagram, Inverter/Drive Rexroth, Siemens, Fuji Mitsubhishi, EOT Crane, AB PLC.

JOB DESCRIPTION :

• Experience in required PLC Trouble shooting
• Shop floor Line Management & Breakdown reduction [MTTRD & MTBFC]
• Attending Breakdown / Execution of Preventive & Predictive Maintenance
• Route Cause Analysis & Problem solving
• Spares Management
• Cost Saving & Energy Saving

• Mechanical engineers design, manufacture, and evaluate mechanical devices, such as industrial machinery, heating, and cooling systems, transportation systems, robotics, and tools.
• Perform a full lifecycle product development (design, develop, test prototypes, manufacture, and implement)
• Design systems and components that meet needs and requirements
• Produce outline designs
• Conduct experiments methodically, analyse data and interpret results
• Test and evaluate theoretical designs
• Evaluate final products overall performance, reliability and safety
• Estimate budget and scope of project
• Prepare product reports and documentation

Hiring a Freelancer/Senior Design Engineer on a Contract basis

Experience — 4-7 Years,

Notice Period - Immediate to 15 Days

Salary: Based on interview.

Job Description:

• Conceptual BIW fixture design
• Spot welding fixtures design, the study of spot plan, Geo / Re-spot, Gun cloud
• Gripper's design such as process gripper, handling grippers (EGT / Fabricated)
• MIG welding fixtures design manual / robotic, Swing units, dump units, slide units design
• Checking fixtures & inspection fixtures concept design (control plan, inspection plan)
• 3D modeling & 2D detailing in CATIA V5 as well as UGNX (DAIMLER package is added
• advantage)
• Good BIW process knowledge such as cycle time, tact time, manual weld line, robotic weld time, gun feasibility, gun selection
• Manufacturing processes are proven experience in spot welding, riveting, clinching, nailing, MIG welding, and brazing.
• Manipulators design for the metal finish line, hemming fixtures design, piano clamping, gantry design