Tool and Die Engineering Jobs in Kottayam

Roles and Responsibilities

To measure dimensions using Vernier, Micrometer & VMM machine.

Should have Knowledge in SPC, 8D, read & understand engineering drawings, rejection analysis.

Knowledge of ISO documents.

Desired Candidate Profile

Diploma in Mechanical Engineering

Experience - 0 to 5 years in Line inspection _ Quality - Manufacturing Industry

Quality Engineer: In-process /Final Inspection with 1 to 5 years of experience.

Roles and Responsibilities

Monitor the in-process/final inspection activities and implement quality management systems in the plant.

Reporting to Quality Manager.

Job Description :

1) Monitor the in-process/final inspection and report deviation.

2) Rejection analysis and reporting

3) Documentation of quality systems.

4) Coordination with the production department to improve quality and control rejection.

5) Testing and reporting

6) Monitor the day-to-day delivery schedule and do the compliance

7) Training of quality inspectors.

Knowledge/Skills

Boilers, Heavy/Medium fabrication in pressure vessel, Heat, Exchanger, Boiler, Piping

• Experienced working in a pressure vessel/heat exchangers fabrication industry as a QA/QC Engineer
• Existing Supplier Quality Issue, New supplier Development
• Knowledge of ASME Code / Specification / Other client Requirements. Knowledge of Heavy Fabrication Pressure Vessels, Heat Exchanger, Piping Parts.
• ISO-QMS documents preparations
• Non-Destructive methods Level 2 in UT, LPT, RT Qualified by ASNT certificate Preferred
• Application experience of Kaizen and 6 sigma techniques preferable.
• Evaluating All Non-Conformity Implementing remedial actions. QA/QC Audit, Quality Certification Audit, Customer Audit.
• AWS or CSWIP 3.1 certified candidates are preferred

Role & responsibilities

• Manage all quality-related issues within the manufacturing team (e.g. internal, supplier, customer, and customer warranty)
• Identify root cause and instigate permanent corrective actions for product quality issues.
• Work with internal and external stakeholders to resolve quality issues that arise as quickly and efficiently as possible to prevent compromising quality and safety standards.
• Carry out product and process auditing,
• Contribute to continuous improvement activities.
• Quality control of work by appropriate reviews.
• Support and lead process improvement activities.
• Inward & outward.
• Material Inspection.

Preferred candidate profile

Male, DME / BE- Mech, 1+ years of experience in quality in the auto industry.

• Knowledge of Solar installation Process for Residential Project and C&I Projects.
• Ensure the project work are executed and checked in accordance with Quality Control and
• Safety Process.
  Education - B.Tech/BE (Mech/Elec/Civil)
  Relevant professional experience - 2 to 3 years ( only rooftop solar )
  
• Conduct Induction Training and Awareness program for workmen & Staff.
• Preparation of Quality observation report in residential Projects and C&I Projects
• On-site Safety / Quality inspection with all Technical aspects of Projects.
• Provide records to I&C team for Safety and Quality inspection
• Follow-up and updating closure reports.
• Carrying out Safety and Quality audits within City and within State.
• Electrical Hazard & Risk Understanding
• Communicate with O&M and Execution team.
• Regularly inspect equipment.
• RCA of near miss cases, Skills required for identification
• Solar Product inspection is Advantage.
• Maintain, Publish, track all QHSE related reports

Urgent Requirement of Sr. Executive - Quality (Skin Panel / Outer Panel - Quality) -

Skills and capabilities required to execute the role :
1. Analytical Analysis and Problem Solving
2. Planning and Implementation
3. Customer Complaint Handling
4. Good communication skill
5. Knowledge of QMS
6. Good Manufacturing Process Knowledge (Sheet Metal)
7. Knowledge of GD & T.
8. Knowledge of CF Manufacturing

Panel Inspection: Conduct visual and dimensional inspections of skin panels to ensure they meet quality standards and specifications.

Documentation: Maintain detailed records of inspection results, documenting any defects or deviations from quality standards.

Testing: Perform various tests and measurements on panels, including hardness, thickness, and coating adhesion tests.

Defect Identification: Identify and categorize defects or imperfections in panels, communicating findings to the production team for corrective action.

Quality Standards: Stay updated on industry quality standards and company-specific guidelines, ensuring compliance at all times.

Calibration: Ensure that inspection equipment is calibrated regularly and properly maintained.

Process Improvement: Collaborate with the quality control team to identify opportunities for process improvements and quality enhancement.

Safety: Adhere to all safety protocols and guidelines to maintain a safe working environment.

Communication: Communicate effectively with colleagues, including production staff and quality control manager, regarding quality issues and improvements.

Scope of Work:

PRIMARY

To oversee all Quality assurance and Quality control activities for the project covering Design/ Engineering, Procurement, Fabrication, Inspection/ Testing and Commissioning phases Responsible for advising and guiding project line management on all Quality and verification activities and related technical matters Responsible for Establishment, implementation, operation and maintenance of Quality Management System for projects in accordance with applicable standard Responsible for Identification, allocation of quality resources and implement Quality training for all project personnel and overseeing all personnel understand and effectively deliver their responsibilities as per quality plan and procedures Management of Non conformity process, Implement corrective and Preventive action & monitor its effectiveness

FUNCTIONALLY

Leading Quality Audit (Internal and external) and manage multi-discipline QA/ QC teams Conduct Project Quality System review meeting regularly with project team

KEY RESULT AREAS

Project Quality Plan

Work procedures Inspection Plans Audit Plan Monthly Quality Reporting to Client Management review meetings, Closure of NCR and implementation Corrective and prevention action, vendor evaluation report

KEY COMPETENCIES

BEHAVIORAL

Highly motivated with an innovative and analytical mind.

TECHNICAL

Should have experience in Quality Management in EPC phases of oil and gas projects.

Should have experience for working with international clients in India or abroad. Should be an IRCA qualified QMS Lead Auditor. Should have worked as a "Project Quality Manager for mega sized Oil and Gas projects. Should be familiar with international codes and standards used in Oil and gas industries.

1. Developing and implementing quality standards for various products and services.

2. Developing and implementing quality control systems.

3. Monitoring and analyzing quality performance.

4. Inspecting and testing materials, equipment, processes, and products to ensure quality specifications are met, working with the production and technical team.

5. Collaborating with the project, lifecycle, Sales, and other key managers to develop and implement controls and improvements.

6. Ensuring that workflows, processes, and products comply with safety regulations.

7. Investigating and troubleshooting product or production issues.

8. Developing corrective actions, solutions, and improvements.

9. Reviewing codes, specifications, and processes.

Requirements:

1. Degree in quality, industrial, electrical, or mechanical engineering.

2. Any quality management certification preferred.

3. 2+ years of experience in quality engineering, quality assurance, or a similar role.

4. Strong communication and interpersonal skills.

5. Strong analytical and problem-solving skills.

6. Excellent project management skills.

• Experience in heavy Fabrication and machining
• Good in-depth knowledge of fabrication
• Verification of drafted drawings before release
• Verification of operations & quality stages in ERP
• Preparation of quality plans in ERP QC documents review